Hughes 2500 Die Bonder Upgrade
the
JPriseHughes2550 Die Bonder
8815 SW Oxbow Ter., Beaverton, Ore 97008
Phone: 503-807-2460, 503-522-3703
www.jprise.com
You will like the 2500 because it sets up quickly and runs flexibly.
Now, have that and more, with modern, serviceable vision/motor control system.
Higher resolution cameras
Easy program creation
Easy program operation
Software driven calibration produces:
Programs portable across machines
1.1 Higher resolution cameras:
Inspecting daub placement
1.2 Higher resolution cameras:
Inspecting die placement
1.3 Higher resolution cameras:
Die pick vision
Create a program all at once.
But, any portion can be added later.
And any portion can be edited later.
The following slides show parts of that activity.
Adding new step
Adding new step (vision)
Adding new die set (control)
Editing die set variables
Inserting new placement
Locating new placement
Editing placement variables
Adding part for die set
Adding die image for die set
Once the fiducial locations are found, then any daub or die placement may be chosen for a single step, or the point from which to do the rest of the program.
For example, if you don't have the parts for DieSet_12 today, skip it and do it alone, tomorrow.
Skip any mix of die sets or any substates.
Run whole program
Run single step
Run from selected point
Jump to any DieSet, Step, DiePlacement
Make any AcceptablePart “selected”
4.1 Software driven calibration:
The two cameras have a wide zoom range that allows seeing 240mils by 180mils and zooming in to see 10-mil parts clearly.
This feature is used for auto-picking die, and for close inspection of placements.
4.2 Software driven calibration:
5.1 Programs portable across machines
In order for pictures to be valid from machine to machine, the cameras are calibrated to +/- 2% zoom, 1 degree rotation, and location accuracy of better than 1 mil.
In order for the table locations to be portable across machines, the table is calibrated using the vision system.
A.1 Direct access to machine controller
The various independent axes of the controllers are all reachable in special menus for the lowest-level debug.
A.2 Motor Setup and Control Panel (test/diagnostics)
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